Umbrella - Tool Changer – Carousel Plate - Replacement

Applies to machines built from: 
January, 1989
AD0284 Rev H

Umbrella Tool Changer - Carousel Plate - Replacement - Introduction

This procedure tells you how to replace the carousel plate on an umbrella tool changer. This procedure is applicable to the (10) different kits in the "Parts Included" section.
Safety Notes
Caution: When you do maintenance or repair on CNC machines and their components, you must always follow basic safety precautions. This decreases the risk of injury and mechanical damage.

Do these steps before you do work in the machine or in the control cabinet:
  • Set the main circuit breaker to the OFF position.
  • Use an approved lock with an approved safety tag. Always follow lock-out procedures in accordance to local government rules.
  • After turning off the machine, wait at least 5 minutes before working in the control cabinet, to allow power to dissipate. Wait for the voltage indicator LED on the vector drive to go off completely.
  • Always turn off the main air supply when you work on any part of the pneumatic system.
  • Make sure to rest the spindle head on a block of wood when work is done on a vertical axis. This will prevent any unintended movement that could result in the axis falling.
  • Never alter any safety circuits on the machine.
You should not do machine repair or service procedures unless you are qualified and knowledgeable about the processes. Serious damage to the machine components can result in costly repairs. The service technicians at your Haas Factory Outlet (HFO) have the training and experience, and are certified to do these tasks safely and correctly. The repair and service work performed by your HFO is protected with a limited warranty.
danger: Some service procedures can be dangerous or life-threatening. DO NOT attempt a procedure that you do not fully understand. If you have any doubts about doing a procedure contact your Haas Factory Outlet (HFO) and schedule a service visit.

Prerequisites

The carousel plate is heavy. You must have the aid of one more person to help you lift it.

Parts Included

[KIT]
30-0017A
QTY: 1
CAROUSEL COMPLETE, 20 POCKET CT50
[KIT]
93-1196
QTY: 1
CAROUSEL COMPLETE, 20 POCKET CT40 (GR)
[KIT]
93-1686
QTY: 1
CAROUSEL COMPLETE, 10 POCKET CT40 (NOT SMM/GR)
[KIT]
93-1718
QTY: 1
CAROUSEL COMPLETE, 10 POCKET BT40 W/COVERS
[KIT]
93-30-2444
QTY: 1
CAROUSEL COMPLETE, 10 POCKET BT40 (NOT SMM/GR)
[KIT]
93-30-3074
QTY: 1
CAROUSEL COMPLETE, 10 POCKET CT40 W/COVERS
[KIT]
93-8001
QTY: 1
CAROUSEL COMPLETE, 20 POCKET CT40
[KIT]
93-8001BT
QTY: 1
CAROUSEL COMPLETE, 20 POCKET BT40
[KIT]
93-30-0006
QTY: 1
CAROUSEL COMPLETE, 32 POCKET CT40 (VR-6-11)
[KIT]
93-30-7100A
QTY: 1
CAROUSEL COMPLETE, 16 POCKET CT40

Tools Required

Bottle Jack

Umbrella Tool Changer - Carousel Plate - Replacement

Step 1

Remove all tools from the tool changer.

Put wooden blocks on the table. Put a bottle jack on the wooden blocks.

Jog the table below the center of the carousel plate.

Support the carousel plate with the bottle jack.

Step 2

Push POWER OFF.

Remove the (6) SHCS from the carousel plate.

With a second person remove the carousel plate.

Step 3

If necessary remove the old cover plate [1] and install it on the new carousel plate [2].

With the aid of a second person, put the new carousel plate [2] and the cover plate [1] onto the bottle jack. While the second person balances the new carousel plate [2] on the jack, do these steps:

  • Lift the new carousel plate [2] to the threaded holes. Align the dowel pin [3] to the hole in the bearing housing.
  • Install the (6) 5/16-18 x 1" Socket Head Cap Screws (SHCS) [4].

Torque the screws to 25 ft-lbs.

Step 4

Push POWER ON.

Check the tool changer alignment. Refer to Umbrella Tool Changer to Spindle Alignment.

Install the tools.

Be aware: Many service and repair procedures should be done only by authorized personnel. The service technicians at your Haas Factory Outlet (HFO) have the training, experience, and are certified to do these tasks safely and correctly. You should not do machine repair or service procedures unless you are qualified and knowledgeable about the processes.

Danger: Some service procedures can be dangerous or life-threatening. DO NOT attempt a procedure that you do not completely understand. Contact your Haas Factory Outlet (HFO) and schedule a service technician visit if you have any doubts about doing a procedure.

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